Custom Polycotton Terry Cloth Factory

How does the polyester-cotton terry cloth factory balance the ratio of polyester and cotton fibers during the production process to ensure the absorbency and durability of the terry cloth?

RUNYING HUAHAI PRINTING & DYEING CO., LTD., as a professional enterprise focusing on dyeing, printing, shaping and finishing of knitted fabrics, balances the ratio of polyester and cotton fibers in the following ways when producing polyester-cotton terry cloth to ensure the absorbency and durability of the terry cloth:

1. Accurate control of fiber ratio
With years of industry experience and advanced production equipment, the company is able to accurately control the ratio of polyester and cotton fibers. Generally, the proportion of polyester fibers in polyester-cotton terry cloth is adjusted according to the purpose of the product. For example, for towels that require higher absorbency, the proportion of cotton fibers will be relatively high; while for products that require higher durability and wrinkle resistance, the proportion of polyester will be appropriately increased.

2. Strict screening of material quality
The company uses high-quality polyester fibers and high-quality cotton fibers as raw materials to ensure the quality of the fibers themselves. Through a strict quality inspection process, raw materials that meet the standards are screened out, laying the foundation for the production of high-quality polyester-cotton terry cloth.

3. Advanced production technology and process
RUNYING HUAHAI uses advanced printing, dyeing and finishing technology to optimize the fiber combination and enhance the performance of terry cloth. For example, through special dyeing process and softening treatment, polyester-cotton terry cloth can have good water absorption and softness while maintaining durability.

4. Continuous product development and improvement
The company has always been committed to product improvement and innovation, and continuously optimizes the performance of polyester-cotton terry cloth from the perspective of customers. Through close cooperation with domestic and foreign customers, RUNYING HUAHAI can adjust the fiber ratio and product function according to market demand to ensure that the product not only meets functional requirements but also has a high cost performance.

How do polyester-cotton terry cloth factories test and control the quality of terry cloth to avoid problems such as fading, pilling or fiber shedding?

RUNYING HUAHAI PRINTING & DYEING CO., LTD., as a professional knitted fabric printing, dyeing and finishing company, tests and controls the quality of polyester-cotton terry cloth in the following ways to avoid problems such as fading, pilling or fiber shedding:

Strict quality testing standards
The company conducts comprehensive testing of polyester-cotton terry cloth in accordance with national standards (such as GB/T 22864-2020 "Towel") and industry standards (such as FZ/T 62017-2009 "Towel Bathrobe"). The test items include fiber content, color fastness (resistance to soap washing, friction, and chlorine bleaching), water absorption, breaking strength, depilation rate, etc., to ensure that the product meets the relevant quality requirements.

Advanced testing equipment and technology
The company is equipped with advanced testing equipment, which can accurately test the physical properties (such as abrasion resistance, shrinkage rate) and chemical properties (such as formaldehyde content, pH value) of polyester-cotton towel cloth. Professional laboratory equipment and technicians are used to ensure the accuracy and reliability of test data.

Color fastness and durability testing
To avoid color fading problems, the company uses soap-washing color fastness and rubbing color fastness tests to ensure that the color of the towel remains stable after multiple washings and uses. In addition, the durability of the towel is evaluated through abrasion resistance and pilling tests that simulate daily use conditions.

Fiber shedding and water absorption control
The company strictly controls fiber shedding and the water absorption performance of towels through hair loss rate detection and water absorption test. The durability and water absorption of towels are further improved by optimizing production processes and finishing processes, such as softener treatment and shrink-proof treatment.